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Electronic design for equipment and devices

Effective electronics design


What is the advantage of custom electronics design

Read here what you can benefit from the use of custom made electonics. Cost savings through:

  • Integration of sensor electronics
  • Integration of actuator controls
  • Less wiring, shorter installation time, thus fewer errors.
  • Simple programming, like a PLC
  • Easier customer support
How to apply an electronics design effectively | Engineering Spirit BV
Also see the whitepaper: A PLC or Embedded controller

Sensors

In many devices, standard industrial sensors are used as sensors. Which are convenient, e.g. 0-24V. But they are not really cheap, and often a bit large.

Then it quickly pays to replace them with an electronic sensor on a PCB. To clarify a few examples:

A termo-coupler temperature measurement

In order to read out a termo-coupler, special electronics are required. This is available for e.g. PLC’s as an interface of e.g. € 40 - 80 per input.

If a circuit board is designed anyway, this electronics can be added for about € 15.
If you need 3 of them, this will already save € 200.

A force measurement bridge (Loadcell)

Force or weight measurement is often done with a strain gauge bridge. For this purpose, a measuring amplifier is used to create a 0 - 10V signal.

Again, if a circuit board is designed anyway, the measuring amplifier can be integrated for about € 15.
Special firmware can also provide a high signal-to-noise ratio.

Outputs

A favourable result can also be achieved on the output side.

Relay

When the output currents are not too large (e.g. below 10A), relays in PCB version are also available. This saves wiring and assembly time from the PCB to an external relay and increases reliability. Savings per output are often between € 10 and € 20.

Solid State relays can also be included on the PCB, creating new possibilities, such as soft-start for motors.

Servo control

When controlling control valves, an integrated electronic solution can be made cheap and robust, and also considerably cheaper than the standard interfaces.

When it comes to controlling small motors in particular, the differences are enormous. An integrated solution then costs about € 12 - 20, compared to a standard solution of some € 100 - 150.
If you need e.g. 2, that already saves € 200.


Such an electronic design needs to be properly addressed in order to avoid parts having to be developed and tested more than once.` Therefore, depending on the production size, we spend a lot of time on analysis and optimisation.

Our specialty is at its best when you let us participate in thinking about your entire solution.

We are happy to take up this challenge. Will you take the step?


Click on the links to learn more about Embedded Electronics or make a PLC cheaper.


Do you want to know how you can save on your control application?
With a short phone call you already know.

A good electronics design can reduce your costs by 30%…

  • Clever solution
  • Integration of expensive sensors in the electronics.
  • Less wiring, shorter installation time, thus fewer errors.
  • Fixed programming or you program yourself like a PLC.
  • Expandable, i.e. remains flexible.

Optimised electronics are a must when producing quantities!

Whitepaper
A PLC or Embedded controller
How do you reduce costs when a device is made in larger volume (100+)? All considerations at a glance
Request the whitepaper
⇛   electronics design, equipment control, machine control

How may we help yóu?

You can make already a lot of progress in one conversation. We will specifically address the questions and problems that you need to solve.

We will discuss your future related and product strategies. To easy your tasks, we will immediately give you a number of possible solution.